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TheBlueprintof Water

Scaling Potential Calculator

Saturation, speciation, and acid feed modeling for cooling water: calcite, gypsum, silica, magnesium silicate, calcium phosphate. A screening-level model on published thermodynamic data and Davies corrections. Rigorous ion-association software remains the reference standard; this tool tells you when you need it.

Blueprint Pro · saves as a System
Pro · Spec 3B
carbonate engine

Tower pH · predicted from CO₂ stripping
8.38tower pH

empirical rule-of-thumb (Puckorius pHₑ𝓆): 8.47 · ionic strength 0.026 mol/L

Saturation this high will not persist. A real tower precipitates CaCO₃, consuming alkalinity and pulling pH down. Treat this as “heavily scale-forming,” not a literal concentration.

Mineral panel · at 95 °F
Calcite (CaCO₃)SI +1.80redinhibited programs control to ~SI 1.5 to 2
Gypsum (CaSO₄·2H₂O)SI −1.05greensulfate-driven; acid choice matters
Amorphous silicaDS 0.71green100 mg/L vs the 150 rule
Mg silicate (screen)16,000greenMg×SiO₂ product · pH-sensitive above ~8.5
Calcium phosphateenter orthophosphate to screen

Familiar indices at tower conditions: LSI +1.75 · RSI 4.87 · PSI 4.78 · colors are untreated tendencies, a good inhibitor program routinely controls calcite SI to ~1.5 to 2

Saturation vs. cycles · the argument for a setpointat skin temp
calcite SI gypsum SI silica SI1 → 15 cycles · dashed = saturation (SI 0) · gold line = your cycles
Cycled analysis · makeup → tower at 4×
SpeciesMakeupTower
Calcium, as CaCO₃80320
Magnesium, as CaCO₃40160
Alkalinity, as CaCO₃120480
Sulfate, mg/L60240
Chloride, mg/L30120
Silica, mg/L25100
TDS, ppm3501,400

Honest framing, on the page by design: this is a screening-level saturation check built from primary thermodynamic data with Davies activity corrections, valid well past cooling-water ionic strengths. It does not model explicit ion pairs (v2 adds CaSO₄°, MgSO₄°, CaHCO₃⁺, CaCO₃° and publishes a PHREEQC agreement table). For critical decisions, rigorous ion-association modeling is the reference standard; this tool tells you when to reach for it.

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Sites, systems, and saved comparisons arrive with accounts. The result stays on screen either way.

Next stationsThe free door, LSI Calculator →Cycles come from the Cooling Tower →Acid gal/1,000 gal feeds the Bid Assembler soon

Sources & assumptions: carbonate/calcite constants Plummer & Busenberg (1982), as in USGS PHREEQC phreeqc.dat; gypsum/silica solubilities from PHREEQC databases (public domain); β-TCP Ksp from MINTEQ (25 °C, temperature uncertainty noted); activity corrections Davies (1962), valid to ~0.5 mol/L; threshold bands per common cooling-water practice, program-specific limits from your supplier take precedence; Mg-silicate row is a screening rule, pH-sensitive above ~8.5. CO₂ supersaturation factor default 6, calibrate against towers with known alkalinity, cycles, and pH before ship. The calculator estimates; the field measures.